Author Topic: # 81 Moving along, slowly  (Read 1379 times)

pjkaiser

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# 81 Moving along, slowly
« on: March 20, 2015, 07:04:46 PM »
I have included some of the problems (All the cracks through the fiberglass) with the fiberglass which is what is necessitating molds for the front, rear and RR fender.   I will post pictures when that happens in the next few weeks.   Luckily, the shop I am with, Dept of Customz, is up to the task.

The preparation now is for making the molds.   More pictures will come.
54 Darrin # 81
53 Kaiser Traveler Deluxe
51 Custom Henry J (Concept Car?)

darrin502

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Re: # 81 Moving along, slowly
« Reply #1 on: March 20, 2015, 08:50:33 PM »
this is pretty normal for 61 year old glass. I media blasted the bottom with walnut shell then shot it with glass from a chopper gun it worked great. Then used glass mat and vail cloth Over the entire car. Then a lot of sanding.
Good luck with your car people do things differently to the same end.
Keep sending the pics love seeing them.
Lee
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DTort96646

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Re: # 81 Moving along, slowly
« Reply #2 on: March 21, 2015, 05:11:48 AM »
I'm in agreement with Lee. I went a step further and disassembled the body into it's separate pieces. I mechanically stripped all the undercoat and cellophane from the backside of each piece, then I applied fiberglass cloth and resin to the backside to seal and reinforce the pieces. This is to strengthen the pieces and seal the underside from moisture and further damage and blistered final paint. I then assembled the body and used epoxy resin and mat along with new stainless fasteners with nylock nuts where the panels joined. Example: the inner fenders to the nose and firewall to the toeboard and floor. Also the crossbar for the trunk and tonneau lids. Basically each joint. Then the body went back on the chassis for alignment to make sure the door channels were level and the doors would fit properly. Example: no large gaps at the front or rear of the doors with an even bottom space. The top surface was then mechanically stripped of the gelcoat and loose resin and fiberglass. The top surface was then recoated with resin and fiberglass mat. The reason for fiberglass mat on the top surface and not fiberglass cloth, is to prevent what is called "print through". That's where the painted surface shows the pattern of the fiberglass cloth underneath. The mat has a soft and random pattern that cannot be seen in the finish. After the resin cured, the body was sanded and given the final coats of filler where it was needed, then epoxy coated, finish sanded, sealed and painted with 6 double coats of hand rubbed acrylic lacquer then clear coated with more acrylic lacquer.That was over 5 years ago and the fiberglass and paint finish is still perfect.

Terry T

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Re: # 81 Moving along, slowly
« Reply #3 on: March 21, 2015, 07:36:58 AM »

Great job.
Kudos for knowing about sealing the underside.  Some restorers merely paint the wheel wells body color.
That is why Kaiser used undercoat in the plant to accomplish the same purpose.

Gordie

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Re: # 81 Moving along, slowly
« Reply #4 on: March 21, 2015, 03:37:59 PM »
It is no wonder that these cars are so valuable.  That is a lot of work to do it right!  Congratulations!!
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